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Ensinger PEI

Abatron AboCast 7703-21/AboCure 7703-21 (A) Epoxy Adhesive and Casting Compound
Categories: Polymer; Thermoset; Epoxy; Epoxy, Cast, Unreinforced

Material Notes: AboCast 7703-21/AboCure 7703-21 is an all-purpose clear, low-viscosity, variable-ratio epoxy adhesive and casting compound for electric and structural applications. As an Adhesive: it bonds permanently to metal, wood, glass, fiberglass, ceramics, rigid plastics, concrete, marble, stones, and jewelry. It is excellent to laminate fiberglass, metal sheets, paper or canvas, or any other material for composite structures. As a Dielectric: widely used for potting, encapsulating, dipping, insulating circuits, chips, and other components. As a Casting Resin: for filling, embedments, reproductions, tooling (as is, or blended with fillers such as metal powders, sawdust, etc.). This compound is virtually unaffected by average ambient conditions, soft and salt water, alkalis and diluted acids, several solvents, detergents, oils and greases. Final properties can be modified by changing the AboCast/AboCure ratios: the highest rigidity, hardness, chemical and heat resistance are offered by the 1400/40 ratio. Higher AboCure ratios (up to 100/100 parts AboCast/AboCure) yield increasing flexibility, shock and thermocycling resistance, and adhesion to problem surfaces. The 7703-21 System develops tenacious adhesion to metals, ceramics, wood, fiberglass, masonry, and most materials to form permanent structural and dielectric bonds. Radiation resistance recommends the 7703-21 System in X-ray and other radioactive environments.

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Physical PropertiesMetricEnglishComments
Viscosity 4000 cP4000 cP
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 8787
Tensile Strength, Ultimate 60.7 MPa8800 psi
Elongation at Break 5.8 %5.8 %
Izod Impact, Notched 0.267 J/cm0.500 ft-lb/in
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity  2.50e+11 ohm-cm
@Temperature 93.0 °C
2.50e+11 ohm-cm
@Temperature 199 °F
 4.40e+13 ohm-cm
@Temperature 66.0 °C
4.40e+13 ohm-cm
@Temperature 151 °F
 1.00e+16 ohm-cm
@Temperature 25.0 °C
1.00e+16 ohm-cm
@Temperature 77.0 °F
Dielectric Constant 3.57
@Frequency 1e+6 Hz
3.57
@Frequency 1e+6 Hz
Dissipation Factor 0.021
@Frequency 1e+6 Hz
0.021
@Frequency 1e+6 Hz
 
Thermal PropertiesMetricEnglishComments
Maximum Service Temperature, Air 75.0 °C167 °FDeflection Temp at unknown load
 
Processing PropertiesMetricEnglishComments
Pot Life 80 - 120 min80 - 120 min
 
Descriptive Properties
Hardening Time (min)60-240castings
 720-2880adhesive
Parts by Weight (pbw)100AboCast
 40AboCure

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