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Ensinger PEI

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3M Scotchcast™ 265 Electrical Epoxy Powder Resin
Categories: Polymer; Thermoset; Epoxy; Epoxy Cure Resin

Material Notes: 3M Scotchcast Electrical Resin 265 is a new solution to an old problem. Historically, manufactures of coils, stators and armatures have used liquid-based varnishes or resins to coat and impregnate the copper windings to obtain better heat transfer, mechanical strength and environmental protection. However, these liquids – originally natural resins, now mostly synthetic – have presented a number of problems to the user during the manufacturing process. Scotchcast 265 solves many of these problems:
  • Does not require any mixing or catalyzation
  • Does not contain any solvents
  • Is non-flammable
  • Has a long shelf life
  • Requires storage at ordinary air-conditioned temperature
  • Odor-free
  • Spills are easy to clean
  • Can be applied to trickle, spray or dip processes.
Scotchcast 265 is a powder. It is simply applied to the heated winding where it melts, flows into the wire interstices and cures. Low melt viscosity and minimum build make this powder ideal for a variety of coating and bonding applications.

Information provided by 3M

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Physical PropertiesOriginal ValueComments
Density 1.16 g/cccured; ASTM D794
 
Mechanical PropertiesOriginal ValueComments
Gardner Impact 160 in-lb12-15 mil coating 1/8" sandblasted steel panel Gardner 5/8: Radius Impact Tester
Abrasion 0.20[g] Removed from 12-15 mil coating; ASMT D4060
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+7 ohm-cm
@Temperature 175 °C
ASTM D257
 1.00e+10 ohm-cm
@Temperature 130 °C
ASTM D257
 1.00e+13 ohm-cm
@Temperature 100 °C
ASTM D257
 1.00e+14 ohm-cm
@Temperature 25.0 °C
ASTM D257
Dielectric Constant 4.9
@Frequency 10000 Hz,
Temperature 20.0 °C
MIL-I-16923E
 4.9
@Frequency 100000 Hz,
Temperature 20.0 °C
MIL-I-16923E
 5.0
@Frequency 100000 Hz,
Temperature 90.0 °C
MIL-I-16923E
 5.0
@Frequency 1000 Hz,
Temperature 20.0 °C
MIL-I-16923E
 5.1
@Frequency 10000 Hz,
Temperature 70.0 °C
MIL-I-16923E
 5.1
@Frequency 100 Hz,
Temperature 20.0 °C
MIL-I-16923E
 5.2
@Frequency 1000 Hz,
Temperature 70.0 °C
MIL-I-16923E
 5.5
@Frequency 100 Hz,
Temperature 70.0 °C
MIL-I-16923E
 6.0
@Frequency 100000 Hz,
Temperature 120 °C
MIL-I-16923E
 6.2
@Frequency 10000 Hz,
Temperature 120 °C
MIL-I-16923E
 6.4
@Frequency 1000 Hz,
Temperature 120 °C
MIL-I-16923E
 8.0
@Frequency 100 Hz,
Temperature 115 °C
MIL-I-16923E
Dielectric Strength 1300 kV/in12 to 15 mil coating; ASTM D149
Dissipation Factor 0.50
@Frequency 100 Hz,
Temperature 20.0 °C
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.180 W/m-KASTM E1530
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 min
@Temperature 232 °C
 5.00 min
@Temperature 204 °C
 20.0 min
@Temperature 177 °C
 60.0 min
@Temperature 149 °C
Gel Time 1.00 min
@Temperature 193 °C
hot plate
Shelf Life 24.0 Month
@Temperature <=27.0 °C
 
Descriptive Properties
AppearanceClear/White depending on thickness

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