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Ensinger PEI

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3M Scotch-Weld™ DP920 Epoxy Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: 3M™ Scotch-Weld™ Epoxy Adhesive DP920 is a two-part, 2:1 mix ratio, toughened epoxy structural adhesive with a 20 minute work life. It exhibits excellent shear and peel strengths along with good impact and durability; and bonds well to oily metal substrates with minimal surface preparation.

Information provided by 3M

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Physical PropertiesOriginal ValueComments
Brookfield Viscosity 18000 cPAccelerator, RFV #7 at 20 rpm
 110000 cPBase, RFV #7 at 20 rpm
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 70 - 75
Shear Strength 410 psiOverlap, Acrylic (PMMA) (IPA/abrade/IPA), Adhesive Failure; ASTM D1002
 480 psiOverlap, Polystyrene (HIPS) (IPA/abrade/IPA), Adhesive Failure/Substrate Failure; ASTM D1002
 540 psiOverlap, Polycarbonate (IPA/abrade/IPA), Adhesive Failure; ASTM D1002
 590 psiOverlap, ABS (IPA/abrade/IPA), Adhesive Failure; ASTM D1002
 720 psiOverlap, PVC (IPA/abrade/IPA), Adhesive Failure/Substrate Failure; ASTM D1002
 760 psiOverlap, Aluminum, RT cure for 5 hrs; ASTM D1002
 950 psiOverlap, Aluminum, RT cure for 6 hrs; ASTM D1002
 1500 psiOverlap, Phenolic (IPA/abrade/IPA), Substrate Failure; ASTM D1002
 2200 psiOverlap, CRS - with Multidraw KTL N16 Deep Draw Lube Oil, Cohesive failure/Adhesive Failure; ASTM D1002
 2200 psiOverlap, CRS - with Preton R303 PX2, Cohesive failure/Adhesive Failure; ASTM D1002
 2300 psiOverlap, Galvanized Aluminum (MEK/abrade/MEK), Adhesive Failure; ASTM D1002
 2400 psiOverlap, CRS - with Ferrocote 6130 Draw Lube, Cohesive failure/Adhesive Failure; ASTM D1002
 2600 psiOverlap, Aluminum, 49°C for 1 hr; ASTM D1002
 2700 psiOverlap, CRS - MEK/abraded/MEK, Cohesive failure; ASTM D1002
 3100 psiOverlap, Copper (MEK/abrade/MEK), Cohesive failure/Adhesive Failure; ASTM D1002
 3360 psiOverlap, Aluminum-etched, with KTLN Deep Draw Lue Oil, Cohesive failure; ASTM D1002
 3400 psiOverlap, FRP (Green) (IPA/abrade/IPA), Adhesive Failure/Cohesive Failure; ASTM D1002
 3500 psiOverlap, Stainless Steel (MEK/abrade/MEK), Cohesive failure/Adhesive Failure; ASTM D1002
 3500 psiOverlap, Etched Aluminum, MEK at RT for 30 days immersion, Cohesive Failure
 3500 psiOverlap, Etched Aluminum, Gasoline at RT for 30 days immersion, Cohesive Failure
 3600 psiOverlap, Etched Aluminum, 5% Salt solution for 14 days, Cohesive Failure
 3700 psiOverlap, Etched Aluminum, 65°C/80% RH for 30 days, Cohesive Failure
 3800 psiOverlap, Brass (MEK/abrade/MEK), Cohesive failure/Adhesive Failure; ASTM D1002
 4000 psiOverlap, Aluminum-etched, Cohesive failure; ASTM D1002
 4000 psiOverlap, Etched Aluminum, Isopropanol at RT for 30 days immersion, Cohesive Failure
 4200 psiOverlap, Aluminum, 60°C for 1 hr; ASTM D1002
 4500 psiOverlap, Etched Aluminum, RT, DI Water 30 days immersion, Cohesive Failure
 4500 psiOverlap, Etched Aluminum, 10W30 Motor Oil at RT for 30 days immersion, Cohesive Failure
 4500 psiOverlap, Etched Aluminum, -40°C/38°C and 100% RH/90°C; for 30 days, Cohesive Failure
 4600 psiOverlap, Aluminum, RT cure for 24 hrs; ASTM D1002
 4600 psiOverlap, Aluminum, 49°C for 2 hrs; ASTM D1002
 4700 psiOverlap, Etched Aluminum, 50% Antifreeze at RT for 30 days immersion, Cohesive Failure
 4800 psiOverlap, Etched Aluminum, RT, 50% for 30 days, Cohesive Failure
 4800 psiOverlap, Etched Aluminum, Diesel Fuel at RT for 30 days immersion, Cohesive Failure
 4900 psiOverlap, Etched Aluminum, 80°C for 30 days, Cohesive Failure
 5700 psiOverlap, Aluminum, 49°C for 3 hrs; ASTM D1002
 5800 psiOverlap, Aluminum, 60°C for 2 hrs; ASTM D1002
 3800 psi
@Temperature -55.0 °C
Overlap, Aluminum
 4000 psi
@Temperature 23.0 °C
Overlap, Aluminum
 500 psi
@Temperature 121 °C,
Time 900 sec
Overlap, Aluminum
 800 psi
@Temperature 82.0 °C,
Time 900 sec
Overlap, Aluminum
 800 psi
@Temperature 82.0 °C,
Time 1800 sec
Overlap, Aluminum
 850 psi
@Temperature 82.0 °C,
Time 3600 sec
Overlap, Aluminum
 950 psi
@Temperature 82.0 °C,
Time 14400 sec
Overlap, Aluminum
Peel Strength 23.0 pliBell Peel Adhesion, CRS, with KTL N16 Deep Draw Lube Oil, Cohesive Failure; ASTM D3167
 30.0 pliBell Peel Adhesion, Aluminum Etched, with KTL N16 Deep Draw Lube Oil, Cohesive Failure; ASTM D3167
 32.0 pliBell Peel Adhesion, Aluminum Etched, Cohesive Failure; ASTM D3167
 7.00 pli
@Temperature 82.0 °C
Bell Pell Adhesion, Aluminum Etched, Adhesive Failure; ASTM D3167
 20.0 pli
@Temperature -55.0 °C
Bell Pell Adhesion, Aluminum Etched, Cohesive Failure; ASTM D3167
 32.0 pli
@Temperature 23.0 °C
Bell Pell Adhesion, Aluminum Etched, Cohesive Failure; ASTM D3167
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 8.40e+14 ohm-cmASTM D257
Dielectric Strength 496 kV/inASTM D149
 
Processing PropertiesOriginal ValueComments
Cure Time 4.00 hourTime to Handling Strength
 48.0 hourFull Cure
 
Descriptive Properties
AppearanceOff-whiteBase
 Pale yellow
 YellowAccelerator

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